{"id":4106,"date":"2017-05-03T13:48:02","date_gmt":"2017-05-03T13:48:02","guid":{"rendered":"https:\/\/www.mpi-systems.com\/?page_id=4106"},"modified":"2023-08-07T13:32:55","modified_gmt":"2023-08-07T13:32:55","slug":"automation","status":"publish","type":"page","link":"https:\/\/www.mpi-systems.com\/automation\/","title":{"rendered":"Automation"},"content":{"rendered":"<div class=\"wpb-content-wrapper\"><p>[vc_row][vc_column][vc_column_text]<\/p>\n<h3>Profit Through Innovation<\/h3>\n<p>[\/vc_column_text][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text]There is more and more pressure in the investment casting industry today to decrease scrap, increase casting yields, and increase profits. Process improvements that are operator-dependent can only reduce variation so much. Automation allows operator-induced variation in your processes to be removed altogether. The resulting benefits are proven and undeniable. Up to 50% of all pattern defects are the result of operator handling. With automation, 100% of this variation is eliminated, which leads to a reduction in variation all through the downstream operations. Current MPI automation customers are experiencing:[\/vc_column_text][vc_row_inner][vc_column_inner width=&#8221;1\/2&#8243; offset=&#8221;vc_hidden-xs&#8221;][vc_column_text]<\/p>\n<ul>\n<li>Perfect assemblies 100% of the time<\/li>\n<li>Reduced scrap by an average of 50%<\/li>\n<li>Reduced cycle times by an average of 50%<\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column_inner][vc_column_inner width=&#8221;1\/2&#8243; offset=&#8221;vc_hidden-xs&#8221;][vc_column_text]<\/p>\n<ul>\n<li>Increased yields by 30% or more<\/li>\n<li>Increased throughput by an average of 50%<\/li>\n<li>Increased productivity and profitability<\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column_inner][\/vc_row_inner][vc_row_inner][vc_column_inner offset=&#8221;vc_hidden-lg vc_hidden-md vc_hidden-sm&#8221;][vc_column_text]<\/p>\n<ul>\n<li>Perfect assemblies 100% of the time<\/li>\n<li>Reduced scrap by an average of 50%<\/li>\n<li>Reduced cycle times by an average of 50%<\/li>\n<li>Increased yields by 30% or more<\/li>\n<li>Increased throughput by an average of 50%<\/li>\n<li>Increased productivity and profitability<\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column_inner][\/vc_row_inner][\/vc_column][\/vc_row][vc_row][vc_column width=&#8221;5\/6&#8243;][vc_single_image image=&#8221;6157&#8243; img_size=&#8221;700&#215;150&#8243; alignment=&#8221;center&#8221; onclick=&#8221;custom_link&#8221; link=&#8221;https:\/\/www.mpi-systems.com\/about-mpi\/mpi-brochures\/#automation-brochures&#8221;][\/vc_column][vc_column width=&#8221;1\/6&#8243;][\/vc_column][\/vc_row][vc_row][vc_column][vc_empty_space][vc_separator][vc_empty_space][\/vc_column][\/vc_row][vc_row][vc_column width=&#8221;1\/2&#8243;][vc_column_text]<\/p>\n<h3 style=\"text-align: center;\">Automated Injection Cells<\/h3>\n<p style=\"text-align: center;\"><a href=\"https:\/\/www.mpi-systems.com\/automation\/automated-injection-cells\/\"><span style=\"color: #1595d3;\"><strong>Model 20-06<\/strong><\/span><\/a><\/p>\n<p>[\/vc_column_text][vc_single_image image=&#8221;5975&#8243; img_size=&#8221;medium&#8221; alignment=&#8221;center&#8221; onclick=&#8221;custom_link&#8221; css_animation=&#8221;left-to-right&#8221; css=&#8221;.vc_custom_1600457496288{padding-top: 10px !important;padding-right: 10px !important;padding-bottom: 10px !important;padding-left: 10px !important;}&#8221; link=&#8221;\/automation\/automated-injection-cells\/&#8221;][\/vc_column][vc_column width=&#8221;1\/2&#8243;][vc_column_text]<\/p>\n<h3 style=\"text-align: center;\">Automated Pattern Assembly Systems<\/h3>\n<p style=\"text-align: center;\"><a href=\"https:\/\/www.mpi-systems.com\/automation\/automated-pattern-assembly-systems-apas\/\"><span style=\"color: #1595d3;\"><strong>Model 20-14<\/strong><\/span><\/a><\/p>\n<p>[\/vc_column_text][vc_single_image image=&#8221;5978&#8243; img_size=&#8221;medium&#8221; alignment=&#8221;center&#8221; onclick=&#8221;custom_link&#8221; css_animation=&#8221;left-to-right&#8221; css=&#8221;.vc_custom_1600457752635{padding-top: 10px !important;padding-right: 10px !important;padding-bottom: 10px !important;padding-left: 10px !important;}&#8221; link=&#8221;\/automation\/automated-pattern-assembly-systems-apas\/&#8221;][\/vc_column][\/vc_row][vc_row][vc_column][vc_separator][vc_empty_space height=&#8221;15px&#8221;][\/vc_column][\/vc_row][vc_row][vc_column width=&#8221;1\/2&#8243;][vc_column_text]<\/p>\n<h3 style=\"text-align: center;\">Automated Sticky Wax Assembly System<\/h3>\n<p style=\"text-align: center;\"><a href=\"https:\/\/www.mpi-systems.com\/automation\/automated-sticky-wax-assembly\/\"><span style=\"color: #1595d3;\"><strong>Model SA20-12<\/strong><\/span><\/a><\/p>\n<p>[\/vc_column_text][vc_single_image image=&#8221;7267&#8243; img_size=&#8221;medium&#8221; alignment=&#8221;center&#8221; onclick=&#8221;custom_link&#8221; css_animation=&#8221;left-to-right&#8221; css=&#8221;.vc_custom_1689224871498{padding-top: 10px !important;padding-right: 10px !important;padding-bottom: 10px !important;padding-left: 10px !important;}&#8221; link=&#8221;\/automation\/automated-sticky-wax-assembly\/&#8221;][\/vc_column][vc_column width=&#8221;1\/2&#8243;][vc_column_text]<\/p>\n<h3 style=\"text-align: center;\">Automated Dual Turbo Wheel Wax Injector<\/h3>\n<p style=\"text-align: center;\"><a href=\"https:\/\/www.mpi-systems.com\/automation\/automated-dual-turbo-wheel-wax-injector\/\"><span style=\"color: #1595d3;\"><strong>Model 105T<\/strong><\/span><\/a><\/p>\n<p>[\/vc_column_text][vc_single_image image=&#8221;5159&#8243; img_size=&#8221;medium&#8221; alignment=&#8221;center&#8221; onclick=&#8221;custom_link&#8221; css_animation=&#8221;left-to-right&#8221; css=&#8221;.vc_custom_1539979832464{padding-top: 10px !important;padding-right: 10px !important;padding-bottom: 10px !important;padding-left: 10px !important;}&#8221; link=&#8221;\/automation\/automated-dual-turbo-wheel-wax-injector\/&#8221;][\/vc_column][\/vc_row][vc_row][vc_column][vc_empty_space][vc_separator][vc_empty_space][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text]<\/p>\n<h4>Full-Scale Automation or Automate a Single Process<\/h4>\n<p>[\/vc_column_text][\/vc_column][\/vc_row][vc_row][vc_column width=&#8221;1\/2&#8243;][vc_column_text]Many organizations have not investigated automation thoroughly because they think of automation in its full scale instead of looking at how automating a single process can produce tremendous results. By providing single automation solutions, MPI can work with you to evaluate each operation and create an automation plan that will work for you today and prepare you for the benefits of expanded automation in the future. MPI can create an affordable solution tailored to your specific needs that will provide you with the biggest bang for your buck and fastest ROI.<\/p>\n<h4>&nbsp;<\/h4>\n<p>[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/2&#8243;][vc_column_text]<div class=\"thumb thumb3d\"><div class=\"video-container\"><div class=\"video-wrapper\"><iframe loading=\"lazy\" src=\"https:\/\/www.youtube.com\/embed\/I7lKnzrLvSg?rel=0\" width=\"560\" height=\"315\" frameborder=\"0\" allowfullscreen=\"allowfullscreen\"><\/iframe><\/div><\/div><\/div>[\/vc_column_text][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text]<\/p>\n<h4>Smart System Process Controls<\/h4>\n<p>All MPI machines are equipped with Smart Controls, our state-of-the-art process control technology that utilizes user-friendly, Windows-based software with an intuitive touch-screen display. This technology eliminates the possibility of making an out-of-tolerance wax pattern. No one else even comes close. MPI Smart Systems are &#8230;<\/p>\n<ul>\n<li>Simple to operate<\/li>\n<li>Menu driven<\/li>\n<li>Operator not required to be a robot programmer<\/li>\n<li>Process control = consistency<\/li>\n<\/ul>\n<h4>Foundry Operations<\/h4>\n<p>Automation can have a dramatic effect on foundry productivity and profitability. The entire process begins in the wax room. Any problems that occur in the wax room will be felt at every stage of the process. Automation means that variations are not only removed from the wax process but also&nbsp;eliminated from your downstream operations as well. Nothing is more important than ensuring that you start the process with a perfect product.[\/vc_column_text][vc_empty_space][\/vc_column][\/vc_row][vc_row][vc_column width=&#8221;1\/2&#8243;][vc_column_text]<\/p>\n<h4>Custom Automation Solutions for All Industries<\/h4>\n<p>[\/vc_column_text][vc_column_text]While MPI has been automating some of the most complex processes in the investment casting industry for well over a decade, our expertise is not limited to a specific industry or type of product. MPI\u2019s automation team can engineer a custom automation solution that is just right for your organization.<\/p>\n<h4>&nbsp;<\/h4>\n<p>[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/2&#8243;][vc_single_image image=&#8221;4214&#8243; img_size=&#8221;full&#8221; alignment=&#8221;center&#8221; onclick=&#8221;custom_link&#8221; css_animation=&#8221;left-to-right&#8221; css=&#8221;.vc_custom_1531426414549{padding-top: 10px !important;padding-right: 10px !important;padding-bottom: 10px !important;padding-left: 10px !important;}&#8221; link=&#8221;\/automation\/custom-automation-solutions-for-all-industries\/&#8221;][\/vc_column][\/vc_row][vc_row][vc_column][vc_empty_space height=&#8221;15px&#8221;][vc_separator][vc_empty_space height=&#8221;15px&#8221;][\/vc_column][\/vc_row][vc_row disable_element=&#8221;yes&#8221;][vc_column width=&#8221;1\/2&#8243;][vc_column_text]<em><strong>We\u2019re so confident we\u2019ll improve your wax-room performance and profitability that we\u2019ll:<\/strong><\/em><\/p>\n<ul>\n<li>Fly you to MPI headquarters<\/li>\n<li>Inject your own patterns<\/li>\n<li>Demonstrate our superior equipment<\/li>\n<li>Show you the \u201cMPI Difference\u201d<\/li>\n<\/ul>\n<p><em><strong>Or we\u2019ll come to you and perform a<br \/>\nFREE Wax-Room Evaluation!<\/strong><\/em>[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/2&#8243;][vc_single_image image=&#8221;1203&#8243; img_size=&#8221;large&#8221;][\/vc_column][\/vc_row][vc_row disable_element=&#8221;yes&#8221;][vc_column][vc_column_text]The process begins with a foundry tour so that MPI engineers can perform an exhaustive review of your current process and help you to understand what type of return on investment (ROI) you may expect to experience as a result of increased performance and cost savings. A formal proposal with our recommendations will then be presented which can be fine-tuned based on further discussion.[\/vc_column_text][\/vc_column][\/vc_row]<\/p>\n<\/div>","protected":false},"excerpt":{"rendered":"<p>[vc_row][vc_column][vc_column_text] Profit Through Innovation [\/vc_column_text][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text]There is more and more pressure in the investment casting industry today to decrease scrap, increase casting yields, and increase profits. Process improvements that&#46;&#46;&#46; <a href=\"https:\/\/www.mpi-systems.com\/automation\/\">(more)<\/a><\/p>\n","protected":false},"author":1,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"template-right-sidebar.php","meta":{"_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"ngg_post_thumbnail":0,"footnotes":""},"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v15.1.2 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Automation - MPI Systems<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.mpi-systems.com\/automation\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Automation - MPI Systems\" \/>\n<meta property=\"og:description\" content=\"[vc_row][vc_column][vc_column_text] Profit Through Innovation [\/vc_column_text][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text]There is more and more pressure in the investment casting industry today to decrease scrap, increase casting yields, and increase profits. 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