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Smart System Process Controls

Control Your Injection Process

All MPI machines are equipped with Smart System Process Controls providing state-of-the-art process control in a user-friendly environment. Our fifth-generation Windows-based injection control software has intuitive touch screen displays and eliminates the possibility of making an out-of-tolerance pattern. Smart System Process Controls consistently monitor and control all variables in real time against your pre-established baselines. That includes monitoring for injection temperature, injection flow, injection pressure, injection time and viscosity… resulting in patterns that are consistent and are of the highest quality. No one else even comes close.

Smart System Process Controls Interface....unmatched process control, anywhere, anytime.

Smart System Process Controls user-friendly technology and fifth-generation injection controls actually eliminates the possibility of making an "out of tolerance" pattern.
MPI consistently produces the best injection patterns setting the standard for the Investment Casting Industry ... with unmatched repeatability in
every production run.
MPI remote access technology can monitor, diagnose, suggest actions and make actual changes-remotely. anywhere, anytime.
Smart System Process Control technology offers the most accurate process control of injection temperature and viscosity in the industry.

12” Touch Screen Operator Interface running in a Windows Environment. Easy to use graphical interface.

Real Time Injection Graph. Displays real time plot of the injection data versus time.

Records actual injection temperature at the nozzle tip, injection flow and injection pressure.

Stores base line injection graphs for process monitoring and alarming.

Process Control Limit Alarms - Notifies and or prevents machine operation anytime the process is outside of its control limits.

Alphanumeric Injection Programs (Recipes) can be stored locally at the machine or on a network drive allowing for virtually an unlimited number of programs to be stored.

10 Level User Access Security - Limits access to the machine parameters based on the ability of each operator.

Machine Diagnostics - Easy diagnostics via messages and alarms. View the entire machine I/O from the operator interface.

Network Ready - Allows saving of Injection Programs (Recipes) to a Local Area Network.

Remote Access - Enables MPI to remotely access the machine via an Internet connection for troubleshooting and process analysis

Main Interface

All operator interface and injection parameters are one touch away.
Easy single screen interface access and navigation .
User friendly graphical display
with animation.
Real-time graphical representation of the injection sequence.
Operator feedback message bar.
Alarm notification if "out of tolerance" conditions occur.
Current and historical alarms automatically stored.

Injection Control Interface

Graphical display of preset flow
profile for the injection.
Changes to injection program parameters are entered on OIT screen.
Three injection flow modes
available: single, time- based, and volume based.
All injection parameters are saved to "Recipe" file.

Platen Control Interface

One touch display of all
platen parameters.
Graphical display of platen pressure and positions.
All platen parameters are saved to
the "Recipe" file.

Injection Graph Interface

Real- time injection graph generated for every injection.
Real time graphical feedback of injection flow, pressure and temperature at the nozzle tip.
Monitors the process by comparing each injection to a stored baseline injection graph.
Alarm notification if process
deviation occurs.
Accurate process control decisions based on real-time feedback.

Temperature Control Interface

One touch display of all preset
and actual temperatures.
Graphical display of all five
temperature zones.
All temperature parameters are saved to the "Recipe" file.

Nozzle Control Interface

One touch display of all nozzle positions parameters.
Graphical display of nozzle positions.
All nozzle parameters are saved to
the "Recipe" file.

MPI, Inc. - 165 Smith Street, Poughkeepsie, NY 12601