MPI - MPI 45 Series Automatic

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MPI 45 Series Automatic

Automatic, Horizontal C-Frame Wax Injector

MPI offers the most sophisticated wax injection systems in the industry, generating higher casting yields, more patterns per hour and increased productivity and throughput. Our Smart Process Control provides real time monitoring and control of all injection parameters and feature an intuitive Windows based touch screen. Our wax conditioning technology maintains a constant wax viscosity which produces consistent wax patterns and our quick change technology allows you to change dies in just 60 seconds - minimizing transition times and maximizing throughput. All MPI systems come with our world class technical support and training.

The MPI 45 incorporates the latest MPI systems technology in a compact, automated, cost-efficient unit, designed to
increase throughput. Everything about this unit saves you time and money. Both the basic and enhanced robotic configuration are loaded with
features that make it a real performer.

Check out how MPI’s Integrated Robotic Systems offer automated pattern processing from tool to tray, trimming, and coming soon, optical inspection.
MPI’s Integrated Robotic Systems will dramatically improve the cost effectiveness and efficiency of your Wax-Room.

The MPI 45 is available in two sizes with clamping forces of 12 and 25 tons (10.7 and 22.3 metric tons)

Smart Controls OIT (Operator Interface Terminal)
The nerve center for process control. This intuitive interface monitors and controls injection and operational parameters. The result is an increase in the throughput.

The MPI 45 Series features:

• Injection Cylinder: 150 cu in (2.5 l)
• Nozzle: horizontal FlexNoz®
• 2-Axis nozzle positioner
• Wax conditioning reservoir
with level control
• Wax reservoir refill valve
• Die mount holes
• Die core pull circuit
• Platen cooling: two platens
• Hydraulic pattern ejection
• Full sweep die spray system:
-four nozzles (10 in / 254 mm wide)
• Pattern removal conveyor

• 460V, 60Hz, 3ph (380V, 50Hz, 3ph)
• CE compliant
• Smart controls
• 12” Touch Screen controlling:
-Full sweep die spray system
-Platen positions
-Injection cycle timer
-Pattern hold timer
-Pattern counter
-Spray counter
-Wax temperature control
-Platen temperature control
-4000 tool alpha-numeric recipe,
14 characters
-Die core pull sequencer

MPI Wax Cell with Smart Controls and Robotics
Fully automated pattern processing, from tool to tray, is now available. Patterns are carefully removed from the tool by MPI Robotics quick change end-of-arm tooling, then runners are automatically trimmed and patterns accurately placed on conveyors, trays, or jigs for final pattern assembly, or interface with the MPI 20-10 APAS Automated Pattern Assembly System. Smart controls are all in one location, easy to read and adjust. A built-in operator interface terminal stores injection programs.

Optional Features:

• Jib crane
• Second conditioning reservoir
• Robotic Pattern Remove

• Pattern Trimming
• 3-Axis nozzle positioning

• Platen heating: two platens
• Additional die lube nozzles

Smart Controls with Process Control

Real time graphical representation of pattern cycles compare wax flow and pressure data to predetermined baselines.
Adjustments are intelligently introduced if needed. This significantly reduces set up time. Click here for more >>

Jib Crane (optional)

The unique combination of Horizontal C-Frame and Jib Crane allow quick, safe changeovers of wax dies by a single operator.

Quick Change Technology (optional)

From Die Clamping to instant uploading of pattern “recipes” the MPI 45 is engineered to minimize transition times and maximize the throughput of quality patterns.

Full Sweep Horizontal Die
Lubrication System (optional)

Consistent pattern ejection with no sticking is achieved through a fully adjustable, programmable system controlling spray on/off position, number of nozzles, spray frequency, and core lubrication in both extended or retracted position.

Standard Models

MPI 45-12	12 ton (10.7 MT)	30" (762 mm) daylight
MPI 45-25	25 ton (22.3 MT)	35" (889 mm) daylight

MPI, Inc. - 165 Smith Street, Poughkeepsie, NY 12601